Vortex Valves

Pneuvay Engineering is Australia’s exclusive supplier of Vortex’s innovative valve products for dry bulk material handling. Vortex Valves are designed to improve material handling efficiency, eliminate external/internal leakage, and increase the overall expectation of valve performance. With over 750 million variations across 21 unique product lines, Vortex has a valve solution for nearly every dry material handling process.

If you have been in the solids handling industry long enough, you will know it’s not uncommon to find a pile of material building-up underneath a slide gate, see a diverter valve with a dedicated spanner, or discover an actuator with conspicuously large pock marks from the odd wallop (a.k.a. hammer rash).

The varying characteristics of dry solids (bulk density, flow-ability, abrasive, corrosive, particle size, shape, stickiness, hydroscopic, degradation, etc.) means that no particular slide gate or diverter design can be made to “fit” in every application. Failure to select the appropriate valve can result in downtime, material loss/waste, inaccurate weighing, conveying inefficiencies, atmospheric leakage, unnecessary parts inventory, frequent maintenance cycles, safety risks, and this list goes on and on!

Problems also manifest when liquid and gas handling valves are installed in place of a properly designed solids handling valve - which creates a myriad of problems. By design, gas and liquid handling valves can seal high pressures by utilising soft seals and seats. This essential design requirement is the source of all problems when applied in solids handling. Unlike gases and liquids, dry solids do not dissipate when closed against a soft seat and can easily erode the valve's sealing mechanism. Blast abrasion from dry particles can also wreak havoc on any exposed parts in the material flow stream. Powders easily migrate into packing or seal glands causing eventual leakage and seising of the moving parts. Just because a valve can handle a liquid, does not mean it will perform well with dry material!

With over 32 years of dry bulk material handling experience, Vortex is the world's leader in solution-based valve design. Contact Pneuvay to find out how Vortex Valves can improve your processes.

 

Slide Gates

  • Vortex Roller Gate
  • Dual Cylinder Roller Gate
  • HDP Slide Gate
  • Maintenance Gate
  • Quick Clean Orifice Gate
  • Hand Slide Orifice Gate
  • Aggregate Gate

Diverters

  • 3-Way Wye Line Diverter
  • 4-Way Wye Line Diverter
  • 2-Way Flex Tube Diverter
  • 3-Way Flex Tube Diverter
  • Multi-Port Diverter
  • Fill Pass Diverter
  • Gravity Vee Diverter
  • 2-Way Seal Tite Diverter
  • 3-Way Seal Tite Diverter
  • Aggregate Diverter

Iris Valves

  • Infinite Position Iris Valve
  • Quick Lock Iris Valve

 

Quantum Orifice Gate

The patented Quantum® Series Orifice Gate™ is specifically designed to handle dry bulk solids in gravity flow, dilute phase, or vacuum conveying systems.

Quantum Orifice Gate

A full flow orifice provides unrestricted conveying of material with no disk or ledges to impede flow or cause material bridging. The gate seat and live-loaded seals are shielded from blast abrasion by a metal insert, which provides a smooth bore through the valve improving performance and decreasing any pressure drop across the orifice. By design, the valve “self cleans” material from the seat on each stroke of the valve blade, improving overall seat life. The Quantum® Series Orifice Gate™ is designed to eliminate problems, increasing production, while decreasing labour and equipment cost’s.

 

Vortex® Quantum® Series Orifice Gate™ Features

  • Self-Cleaning action, No material build-up
  • Smooth, unobstructed bore for unrestricted flow of material
  • Seal protected from abrasion
  • Accurate metering of material with optional metering controls
  • Easy installation and maintenance
  • Air cylinder model includes magnetic piston

 

HDP Slide Gate

HDP slide gateThe unique “rising“ blade design of the patented Vortex® HDP® Slide Gate sets itself apart from traditional industry slide gates by providing positive material shut-off in applications. The HDP® offers the durability and efficiency required to meet today’s material processing demands. Traditional slide gates or butterfly valves are designed to handle gases and liquids, not dry materials. These valves rely on soft seals susceptible to blast abrasion and material packing, eventually allowing leakage of air and material through the valve or to the atmosphere. This causes the need for frequent valve maintenance, production inefficiencies, and unsanitary plant environments. The Vortex® HDP® Slide Gate is designed to prevent these problems, enabling you to meet your objectives by increasing production, while decreasing labour and equipment costs.

Vortex® HDP® Slide Gate Features

  • Designed to handle abrasive or sticky materials
  • Positive seal of conveying air and fine powders
  • Seals protect from abrasion
  • Easy installation and maintenance
  • Air cylinder model includes magnetic piston

Clear Action Gate

Clear Action GateThe patented Vortex® Clear Action Gate™ is a problem solver specifically designed or demanding dry bulk material applications. Patented design concepts, specialized machining, and materials of construction produce a high quality yet economical valve for use in pneumatic conveying systems up to 15 PSIG (1 Barg). Traditional knife gates or butterfly valves are designed to handle gases and liquids, not dry materials. These valves rely on soft rubber seals, which erode or tear away during use, allowing leakage of air and material through the valve or into the plant’s atmosphere. This causes the frequent need for valve maintenance, production inefficiencies, and unsanitary plant environments. The Clear Action Gate™ is designed to eliminate these problems, enabling you to meet your objectives by increasing production, while decreasing labour and equipment costs.

Vortex® Clear Action Gate™ Features

  • Self-cleaning action on closure, No material build-up
  • Positive seal across the valve to atmosphere
  • Smooth, unobstructed bore for unrestricted flow of material
  • Seal protected from blast abrasion
  • Accurate metering of materials with optional metering controls
  • Easy installation and maintenance
  • Air cylinder model includes magnetic piston

Quick Clean Orifice Gate

Quick Clean Orifice GateThe Vortex® Quick Clean Orifice Gate™ is a Clean Out of Place gate valve designed for frequent cleaning. The valve features a full-port opening and self-cleaning design. It can be disassembled and assembled in minutes without any tools. The valve can be modified to a USDA Dairy Standard Accepted rating and is an excellent choice for applications requiring daily sanitation of equipment. The Quick Clean Orifice Gate™ is designed to eliminate problems, enabling you to meet your objectives by increasing production, while decreasing labour and equipment costs.

Quick Clean Orifice GateTM Features

  • FDA approved materials, USDA dairy standard accepted available
  • Positive seal of dust and fine powders
  • Valve internals accessed without tools
  • Easy installation and maintenance
  • Air cylinder model includes magnetic piston

Maintenance Gate

Maintenance GateThe Vortex® Maintenance Gate™ offers quality features at an economical price. This gate is the best choice when material needs to be positively isolated in a hopper or silo, while maintenance is being performed on equipment below. In the open position, the Vortex® Maintenance Gate™ positively seals conveying air to atmosphere. Available in a wide variety of configurations, including round inlet/outlet transitions, the Maintenance Gate is your best insurance policy against equipment failure.

Maintenance GateTM Features

  • Self-cleaning action on closure, no material build-up
  • Positive seal across the valve to atmosphere
  • Live-loaded, wear compensating seals
  • Narrow profile
  • Easy installation and maintenance

Roller Gate

Roller GateThe Vortex ® Roller Gate ™ offers quality features at an economical price. This gate is your best choice for handling dry material in gravity flow applications where positive material shut-off and dust tight sealing are required in compact locations. The Vortex ® Roller Gate ™ is available in a wide variety of configurations to meet customer requirements, including rectangular sizes and customer specific hole patterns.

Roller Gate TM Features

  • Narrow profile
  • Positive seal of dust and fine powders
  • Seals and cam adjustable nylon rollers protected from abrasion
  • Accurate metering of material with optional metering controls
  • Seal access ports for in-line seal replacement
  • Air cylinder model includes magnetic piston

Hand Slide Orifice Gate

Hand Slide Orifice GateThe Vortex® Hand Slide Orifice Gate™ is designed to specifically to handle dry bulk solids in gravity flow conveying. Traditional knife gates or butterfly valves are designed to handle gases and liquids, not dry materials. These valves rely on soft rubber seals, which erode or tear away during use, allowing leakage of air and material through the valve or into the atmosphere. This causes the need for frequent valve maintenance, production inefficiencies, and unsanitary environments. The Hand Slide Orifice Gate™ is designed to eliminate these problems, enabling you to meet your objectives by increasing production, while decreasing labour and equipment costs.

Hand Slide Orifice GateTM Features

  • Self-cleaning action, no material build-up
  • Narrow profile
  • Smooth, unobstructed bore for unrestricted flow of material
  • Seal protected from abrasion
  • Easy installation and maintenance

Dual Cylinder Roller Gate

Dual Cylinder Roller GateThe Vortex® Dual Cylinder Roller Gate™ offers quality features at an economical price. This gate is your best choice for handling dry material in gravity flow applications where positive material shut-off and dust tight sealing are required in compact locations. The Vortex® Dual Cylinder Roller Gate™ is available in a wide variety of configurations, including rectangular sizes and round inlet/outlet transitions.

Dual Cylinder Roller GateTM Features

  • Narrow profile
  • Positive seal of dust and fine powders
  • Seals protected from abrasion
  • Accurate metering of material with optional metering controls
  • Seal access ports for in-line seal replacement
  • Air cylinder model includes magnetic piston